PressMetric
Print Production Intelligence · Prototype V1

Production Dashboard

A single view of jobs, waste, performance and production.
Jobs today
8
6 running / complete
Waste today
4.7%
Target ≤ 5%
Avg. speed
142
m/min
Setup time
38m
average

Active jobs

JobPressStatus
PM-1048FA-4 ClassicRunning
PM-1049Digital 01Queued
PM-1050FA-4 ClassicSetup

Attention

PM-1048 waste is 1.2% above estimate.

FA-4 setup time is 9 min above target.

2 repeat jobs have previous successful settings available.

Jobs

Quote → plan → set up → produce → record → improve.
JobCustomerProcessLengthStatus
PM-1048Demo PackagingFlexo50,000 mRunning
PM-1049North LabelsDigital12,500 mQueued
PM-1050Demo PackagingFlexo30,000 mSetup

Job Costing

Quick prototype estimator. Company-specific formulas will be configurable.
Enter values and calculate.

Repeat / Tooling

Press-specific tooling calculation. Exact FA-4 configuration remains configurable.
Prototype only: no tooth pitch or machine limit is hard-coded until the exact press configuration is verified.
Ready.

Colour

Record target LAB, measured LAB, ΔE and ink corrections.
Ready.

Press Settings

Capture the successful setup so repeat jobs start with proven settings.

Waste

Track metres and reasons to expose where margin is being lost.
Setup
620m
Colour matching
310m
Print defect
480m
Other
190m
TimeJobReasonWaste
09:14PM-1048Colour matching180m
11:32PM-1048Print defect240m

Fault Finder

Guided troubleshooting based on checks in a logical order.

Ink not drying

Step 1: Are all required lamps/dryers on and operating?

Production History

Compare quoted performance with what actually happened.
JobPressSpeedWasteResult
PM-1038FA-4 Classic148 m/min4.2%Successful
PM-1034FA-4 Classic135 m/min6.1%Review